Dual Hardware-in-the-Loop (DHIL)

Dual Hardware-in-the-Loop (DHIL)

The ocean is a renewable energy resource with many possible ways of exploitation. In wave energy applications, the energy naturally contained in waves is converted into green electricity. To do this, we use wave energy converters (WECs). However, while WECs have developed a lot in recent years, more work is still needed for the sector to reach its full potential.

The IMPACT project aims to develop and demonstrate a new testing approach for WECs called “dual hardware-in-the-loop” (DHIL).

We start with a high-performance PC, called a real-time simulator. We input environmental data to simulate the environmental conditions, and then WEC data to simulate the type and characteristics of the WEC we want to test.

Drivetrain test rig

The WEC consists of different components: some, like the mooring line, are fixed to the seabed. Some, like the buoy, move freely. The Power Take-Off – or PTO – restricts the movement of the buoy by absorbing the kinetic energy, like a damper in a car. This energy is then turned into electricity, which can be sent to the grid for powering our houses.

The drivetrain test rig tests the PTO by turning the movement between the buoy and the mooring line into data. The real-time data is fed into the drivetrain test rig as actuation input, which replicates the motion that the buoy exerts on the PTO input shaft. The mechanical load from the PTO is measured and sent to the real-time simulator as feedback data.

Drivetrain test rig with hardware-in-the-loop (HIL) and grid connection

Structural components test rig

In a real environment, WECs need to be able to endure many years of operating under external variable forces, such as waves, tidal currents and wind. The structural components test rig assesses the structural integrity of different parts of the WEC. As with the previous test, actuation data is fed into the rig and turned into mechanical loads that recreate the stresses coming from the sea environment.

These tests can focus on different components: the structural parts of the freely moving buoy, including sealing systems, the mooring lines and the power cables.

As with the drivetrain test rig, the results are turned into measurements and fed back into the real-time simulator.

Structural components test rig with hardware-in-the-loop (HIL)

Testing both rigs simultaneously

Individually, the tests on each rig are both examples of hardware-in-the-loop (HIL). However, in IMPACT, these two tests are run simultaneously, and the data collected from both is used collectively to close the simulation loop and influence the next round of tests. This is known as dual hardware-in-the-loop (DHIL).

Dual hardware in the loop (DHIL)

This technique is an innovative and beyond start-of-the-art approach that makes use of the advantages of hardware-in-the-loop while incorporating the interdependencies between subsystems as a fundamental feature in order to de-risk WEC development. Therefore, IMPACT has the potential to create standardised testing procedures involving the dual hardware-in-the-loop that address the development of key parts for all WEC types while increasing their technical maturity as a whole.

If successful, this would be essential for accelerating WEC development, reducing technology costs, and meeting the energy goals of the European Commission.